Wagner AquaCoat 5020 GA 5000EAW Manual

Inside This Document

Operating manual for the Wagner AquaCoat 5020 GA 5000EAW, a waterborne (water-based) AirCoat spray gun — 140 pages. Covers correct use (including operation in potentially explosive areas and processible materials), explosion-protection identification, safety, setup, operation, maintenance, and the spare-parts breakdown for service. Distributed by CET.

From the Document

4 VERSION 03/2018 ORDER NUMBER 5.6 Operating Elements 34 5.6.1 VM 5020WA Control Unit 34 5.6.2 Product Pressure Generator 38 5.7 GA 5000EAW Automatic Gun 39 5.7.1 Components 39 5.7.2 Mode of Operation 40 5.7.3 Securing the Spray Gun against Actuation 41 5.7.4 Stop Screw Valve Rod 41 5.7.5 Spraying Procedure for Round and Flat Jet Air Atomizing 42 5.7.6 The Electrostatic Effect 43 5.8 Use with Two Automatic Guns 44 6 ASSEMBLY AND COMMISSIONING 46 6.1 Training of Assembly/Commissioning Staff 46 6.2 Storage and Installation Conditions 46 6.3 Transportation 46 6.4 Assembly and Installation 47 6.4.1 Assembling the AquaCoat System 47 6.4.2 Ventilation of the Spray Booth 49 6.4.3 Pneumatic Connections 49 6.4.4 Product Connections 50 6.5 Grounding 50 6.6 Safety Checks 52 6.7 Preparation of Water-based Lacquer 52 6.7.1 Viscosity Conversion Table 52 6.8 Commissioning 53 6.8.1 Preparation 53 6.8.2 Commissioning 53 6.8.3 Verifying a Safe Operational Condition 55 7 OPERATION 56 7.1 Training the Operating Staff 56 7.2 Electrical Discharge 56 7.3 Emergency Deactivation 57 7.4 Working 58 7.4.1 Starting the System 58 7.4.2 Adjusting the Spray Angle 59 7.4.3 Pressure Relief/Work Interruption 61 7.4.4 Changing the Nozzle, Changing from Round Jet/Flat Jet 62 7.4.5 Cleaning of the Nozzle Parts 63 7.4