Wagner FlexControl Smart Manual

Inside This Document

Operating manual for the Wagner FlexControl Smart, a two-component (2K) mixing and dosing system — 132 pages. Covers correct use (including operation in potentially explosive areas and processible materials), explosion-protection identification, safety, setup, operation, maintenance, and the spare-parts breakdown for service. Distributed by CET.

From the Document

4 FleXcontrol smart OPERATING MANUAL VERSION 12/2014 ORDER NUMBER Table of Contents 5 DESCRIPTION 26 5.1 Design 26 5.2 Mode of Operation 26 5.3 Protective and Monitoring Equipment 27 5.4 Data 28 5.4.1 Technical Data 28 5.4.2 Dimensions and Weights 30 5.4.3 Working Areas of Measuring Cells 32 5.4.4 Application Limits of Measuring Cells 34 5.5 Mixing Types 35 5.6 Dump Valve for Waste Separation (Option) 37 5.7 AIS Dosing System (Option) 38 5.8 Flow Measurement 38 5.8.1 Flow meters 38 5.8.2 Stroke Sensors 39 5.8.3 Flow Meters and Stroke Sensors 40 6 ASSEMBLY AND COMMISSIONING 41 6.1 Training Assembly/Commissioning Staff 41 6.2 Storage Conditions 41 6.3 Installation Conditions 41 6.4 Transportation 42 6.5 Assembly and Installation 42 6.5.1 Electrical Connections 44 6.5.2 Pneumatic Connections 44 6.5.3 Product Connections 45 6.5.4 Flow Meter Monitoring 46 6.5.5 Lack-of-product Protection 46 6.6 Grounding 47 6.6.1 Grounding ADC-0301 50 6.7 Commissioning 51 6.7.1 Preliminary Cleaning 52 6.7.2 Initializing the FleXcontrol Controller 53 6.7.3 Venting the System 54 6.7.4 Pressure Tightness Test 54 6.7.5 Filling the System 55 6.7.6 Electrostatics 55 7 CONTROLLER 56 7.1 Training the Operating Staff 56 7.2 Safety Instructions 56 7.3 Control Cabinet 57 7.3.1 Main Switch 57 7.4 Mechanical Pushb