Wagner 2K Smart Manual

Inside This Document

Operating manual for the Wagner 2K Smart, a two-component (2K) mixing and dosing system — 132 pages. Covers correct use (including operation in potentially explosive areas and processible materials), explosion-protection identification, safety, setup, operation, maintenance, and the spare-parts breakdown for service. Distributed by CET.

From the Document

4 2K SMART OPERATING MANUAL VERSION 04/2017 ORDER NUMBER Table of Contents 5 DESCRIPTION 24 5.1 Components 24 5.2 Mode of Operation 25 5.3 Protective and Monitoring Equipment 26 5.4 Scope of Delivery 26 5.5 Data 27 5.5.1 Materials of Paint-wetted Parts 27 5.5.2 Technical Data 27 5.5.3 Dimensions and Weights 30 5.5.4 Working Areas of Flow Meters 32 5.5.5 Application Limits of Flow Meters 34 5.6 Mixing Types 35 5.7 Dump Valve for Waste Separation (Option) 37 5.8 AIS Dosing System (Option) 37 5.9 Flow Measurement 38 5.9.1 Flow meters 38 5.9.2 Stroke Sensors 39 5.9.3 Flow Meters and Stroke Sensors 40 6 ASSEMBLY AND COMMISSIONING 41 6.1 Training Assembly/Commissioning Staff 41 6.2 Storage and Installation Conditions 41 6.3 Transportation 41 6.4 Assembly and Installation 42 6.4.1 Electrical Connections 44 6.4.2 Pneumatic Connections 44 6.4.3 Product Connections 45 6.4.4 Flow Meter Monitoring 45 6.4.5 Lack-of-product Protection 46 6.4.6 Ventilation of the Spray Booth 46 6.5 Grounding 47 6.6 Commissioning 50 6.6.1 Preliminary Cleaning 51 6.6.2 Initializing the Controller 52 6.6.3 Venting the System 53 6.6.4 Pressure Tightness Test 53 6.6.5 Filling the System 54 6.6.6 Electrostatics 55 7 CONTROLLER 56 7.1 Training the Operating Staff 56 7.2 Safety Instructions 56 7.3 Control Cabinet 57 7.